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“25% Smaller by 2028”: BMW Crushes Tesla With Revolutionary Hydrogen System That Fits Combustion Engine Space

BMW is advancing its commitment to sustainable transportation by preparing for the mass production of its third-generation hydrogen fuel cell systems, slated for 2028, marking a significant milestone in its collaboration with Toyota.
Noah BennettNoah Bennett09/14/202516
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Illustration of BMW's third-generation hydrogen fuel cell system in development with Toyota.
Illustration of BMW's third-generation hydrogen fuel cell system in development with Toyota.
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IN A NUTSHELL
  • 🚗 BMW is gearing up for the mass production of its hydrogen fuel cell systems by 2028.
  • 🤝 The collaboration with Toyota plays a crucial role in developing the third-generation HFC system.
  • 🔧 The new HFC system is 25% smaller, enhancing integration into existing vehicle designs.
  • 🌿 BMW’s advancements in hydrogen technology underscore its commitment to sustainable energy solutions.

BMW is making significant strides in the development of hydrogen fuel cell technology with its upcoming plans for mass production at Plant Steyr. The auto giant is currently testing prototypes of its third-generation hydrogen fuel cell (HFC) system, with full-scale production anticipated by 2028. This move marks a pivotal step in BMW’s commitment to sustainable energy solutions, leveraging its long-standing partnership with Toyota to bring these innovations to life. By 2028, BMW aims to integrate these systems into their vehicles, further advancing the potential for hydrogen as a mainstream automotive fuel.

BMW and Toyota: A Strategic Partnership

The collaboration between BMW and Toyota is not new, but the current project takes their partnership to new heights. While Toyota provided the fuel cells for the first-generation system, the subsequent development has been more collaborative. The second-generation system was a joint effort, and now, BMW is taking the lead on the third generation, with Toyota continuing to supply the essential fuel cells.

This partnership allows both companies to benefit from shared expertise and resources, ultimately reducing the costs associated with development and procurement. By working together, BMW and Toyota can tailor the HFC systems to suit their specific vehicle needs while advancing hydrogen fuel cell technology for both commercial and passenger vehicles. The partnership not only strengthens their market positions but also accelerates the adoption of cleaner energy solutions in the automotive industry.

Innovations in Hydrogen Fuel Cell Technology

The third-generation hydrogen fuel cell system developed by BMW is 25% smaller than its predecessor, a significant achievement in design and engineering. This compact size allows the system to fit into the space traditionally occupied by a combustion engine, facilitating easier integration into both existing and new vehicle architectures.

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Moreover, BMW has introduced an improved operating strategy and newly developed drive technology, enhancing the system’s overall efficiency. The prototypes currently being tested incorporate a compact layout that includes hydrogen and air delivery, cooling systems, electrical components, and water extraction. These components work together seamlessly, forming a comprehensive unit that ensures optimal performance and safety.

Testing and Development at BMW Facilities

BMW is conducting extensive testing on its prototypes to assess noise, vibration, and harshness (NVH) levels alongside output comparisons with other propulsion options. These tests are crucial for validating the performance and safety of the new HFC system, guiding the necessary adjustments before full-scale production.

The prototypes are being produced at BMW’s Munich plant, where final proof of concept and safety evaluations are underway. This stage is critical in informing the tooling and production requirements needed at the Steyr facility, where series production will eventually take place. BMW’s Landshut facility, responsible for building the iX5 Hydrogen pilot fleet, continues to play a vital role by manufacturing housings and pressure plates for the next generation of hydrogen fuel cell vehicles.

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A Commitment to Sustainable Energy

BMW’s investment in hydrogen fuel cell technology underscores its commitment to sustainability and innovation. By exploring alternative energy sources, BMW is positioning itself as a leader in the transition to cleaner transportation solutions. Hydrogen fuel cells offer the potential for zero-emission driving, with water being the only byproduct.

As the world increasingly focuses on reducing carbon emissions and combating climate change, BMW’s advancements in hydrogen technology represent a significant step towards a more sustainable future. The company’s efforts could pave the way for broader acceptance and implementation of hydrogen as a viable energy source in the automotive industry.

As BMW moves closer to full-scale production of its hydrogen fuel cell systems, the automotive industry watches closely. Will hydrogen technology become a mainstream solution for sustainable transportation, or will it face significant challenges in widespread adoption? The future of hydrogen fuel cells in the automotive sector remains an open question, inviting further exploration and innovation.

This article is based on verified sources and supported by editorial technologies.

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Automotive Industry Hydrogen Technology Toyota
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Noah Bennett
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Noah Bennett, journalist at LeftLaneNews.com, received his journalism training in Canada. Based in Los Angeles, he covers auto policy, EV technology, battery recycling and circular supply chains, and the West Coast car scene. Contact: [email protected]

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View 16 Comments
16 Comments
  1. natalie_quasar on 09/14/2025 5:46 AM

    Wow, BMW is going hydrogen! How do these fuel cells compare to electric batteries in terms of efficiency? 🤔

    Reply
  2. mohammed5 on 09/14/2025 5:47 AM

    Wow, this is a game-changer for hydrogen tech! 🚗💨

    Reply
  3. Fabian2 on 09/14/2025 6:19 AM

    Is hydrogen really the future, or just another passing trend? 🤔

    Reply
  4. Adrienne on 09/14/2025 6:39 AM

    Finally, someone is giving Tesla a run for their money! Go BMW! 🚗💨

    Reply
  5. celine_dew on 09/14/2025 6:49 AM

    How does this system compare to Tesla’s electric engines?

    Reply
  6. Michaelsword on 09/14/2025 7:22 AM

    Thank you, BMW, for pushing the boundaries of sustainable tech! 🌿

    Reply
  7. john8 on 09/14/2025 7:30 AM

    Is this really the future of cars or just another fad? I guess only time will tell…

    Reply
  8. Anthony on 09/14/2025 7:52 AM

    Why 2028? Seems like a long wait! 😅

    Reply
  9. Fabian on 09/14/2025 8:23 AM

    25% smaller is impressive, but how much power do they actually produce compared to traditional engines?

    Reply
  10. alexander6 on 09/14/2025 8:24 AM

    Are there any safety concerns with hydrogen fuel cells?

    Reply
  11. max_moon on 09/14/2025 8:56 AM

    Can’t wait to see a hydrogen BMW on the road! 🚙

    Reply
  12. John on 09/14/2025 9:16 AM

    Thank you for such an informative article! Learned a lot about hydrogen fuel cells. 😊

    Reply
  13. Mary on 09/14/2025 9:28 AM

    Will this make BMW cars more expensive?

    Reply
  14. rashidpurity on 09/14/2025 9:59 AM

    What about the infrastructure? Is it ready for hydrogen vehicles?

    Reply
  15. juliansun on 09/14/2025 10:07 AM

    Hope this doesn’t mean BMWs will get more expensive. 😬

    Reply
  16. Nicholas_fantasy2 on 09/14/2025 10:30 AM

    25% smaller? That’s pretty impressive engineering! 🛠️

    Reply
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Trending
Illustration of the Bugatti Brouillard, a bespoke hypercar blending exceptional design with unparalleled performance.
“Bugatti Creates $20 Million Horse-Obsessed Hypercar”: French Luxury Brand Builds One-Off Brouillard With 1,578 Horsepower W16 Engine and Equestrian Interior Sculptures
Illustration of the Hennessey Venom F5 Revolution LF hypercar showcased at Monterey Car Week.
“Hennessey Builds $3 Million Hypercar With 2,031 Horsepower”: Texas Company Creates Manual Transmission Beast That Doubles Dodge Demon Power Using Twin-Turbo V8 Engine
Illustration of Mercedes-Benz and BMW logos symbolizing their potential engine collaboration.
“Mercedes Begs BMW for Engine Help After Electric Dreams Collapse”: German Luxury Giant Abandons EV Strategy While Adopting Rival’s B48 Turbocharged Four-Cylinder Motor
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